Microcontroller Based Water Level Control System

The present concept implements controlling of pump which pumps water from the sump (underground tank) to the overhead tank, using 8951 microcontroller.

The control panel, i.e. the main control unit of the system which consists of the primary control switches, pump indicator, siren and level indicators. The visual example of how switches And the indicators can be placed as shown the figure below.

Front view of the model

In the figure shown above there are total of nine LEDs, four of which indicates the water level in the tank, another four indicates the water level in the sump and one LED indicates whether the pump is ON/OFF. It also consists of three switches.

1. Switch 1 is the main power switch which is used to activate the system.
2. Switch 2 is used to select whether to operate the pump in AUTO or MANUAL mode.
3. Switch 3 comes to picture only when the system is operated in MANUAL mode. It controls the direct activation of the pump.

Description :

This system is built around an 8951 microcontroller and the circuit diagram is as given below.

Circuit diagram of Water level indicator cum controller

As you can see in the above diagram, port 0 is exclusively used as an input port which takes the information regarding the water level in the sump as well as in the overhead tank.

Port 1 is used as output port which is connected to the indicator that indicates the water level in both the tanks.

Port 2 is used as in/out port, it takes the input from switch 2 and switch 3 and gives the output which is connected to pump indicator, siren and the relay which controls the switching of the pump.

Working of the system:

There are two modes of working for the system

1. Manual mode
2. Auto mode

Which is controlled by switch 2 (refer control panel diagram)

Manual mode:

When the system is active and in manual mode, it only indicates the water levels in the tanks and it doesn’t control any working of the pump. To activate the pump in manual mode switch 3 is used.

In this mode the operator should manually control the working of the pump. As in case  if the tank is full, operator should switch of the pump which is not the case when compared to auto mode.

Auto mode:

When the system is active and in auto mode, it only indicates the water levels in the tanks and it controls the working of the pump.

Programm:

;********************************************************************************************
;Objective : Water Level Indicater and Motor Protection
;Name of the Programmer : Prateek Kaura
;Hardware Used : CPU Board, Led Card, Power Supply, 8 pin connector
; Two pin connector
;Program Description ; Crystal=11.0592kHz
; Port0 is used as LCD
; Port1 is used for Motor
; Port2 is used for LED’s
; Port3 is used for RF Module

;Status :
;**********************Hardware declaration**************************************************;
lcd equ p0
RS BIT P2.5
EN BIT P2.4
buzzer bit p2.3

GREEN bit p2.0
YELLOW bit p2.1
RED bit p2.2

senser1 bit p3.0
senser2 bit p3.1
senser3 bit p3.2
senser4 bit p3.3
relay1 bit p1.0
key1 bit p1.3

;*********************************************************************************************;
ORG 0000H ;RESET OPERATION
SJMP POWERON ;GO TO POWERON LABEL
ORG 0003H ;EXTERNAL0 INTERRUPT

RETI ;RETURN FROM THE INTERRUPT
ORG 000BH ;TIMER0 INTERRUT
RETI ;RETURN FROM THE INTERRUPT
ORG 0013H ;EXTERNAL1 INTERRUPT

RETI ;RETURN FROM THE INTERRUPT
ORG 001BH ;TIMER1 INTERRUPT
; ljmp timer1

RETI ;RETURN FROM THE INTERRUPT
ORG 0023H ;SERIAL COMMUNICATION INTERRUPT
RETI ;RETURN FROM THE INTERRUPT
ORG 0030H

POWERON: MOV SP,#70H ; Move the stack pointer at 70h location
MOV IE,#00H ; Disable all the interrupts
MOV IP,#00H ; Disable the interrupt priority register
MOV P0,#0FFH ; Move 0FFH in in port 0
MOV P1,#0FFH ; Move 0FFH in in port 1
MOV P2,#0FFH ; Move 0FFH in in port 2
MOV P3,#0FFH ; Move 0FFH in in port 3

;*RAM variable declaration ,30h-7Fh
;……………………………………….
;……………………………………….
;*********************************************************************************************;

;*****************POWER ON *************************************************************** ;

;****************************RAM CLEARANCE**********************************************;
MOV R0,#7FH
RAM_CLR: MOV @R0,#00H ; Clear the RAM from 00 to 7FH
DJNZ R0,RAM_CLR
;;**********************************MAIN PROG******************************************************

setb red
setb yellow
setb green
clr relay1
mov lcd,#38h
acall command

mov lcd,#01h
acall command

mov lcd,#0eh
acall command

mov lcd,#80h
acall command

MOV DPTR,#DATA1
ACALL DISPLAY_
main1:
setb red
setb yellow
setb green
mov r2,#70d

main3:

setb green
setb RELAY1
acall delay
jnb senser1,check1
djnz r2,main3
mov r2,#50d
sjmp main5

main11:
jnb p1.3,main3
sjmp main11

main:

setb buzzer
setb green
setb red
setb yellow
jnb senser1,check1
sjmp main

main5:
clr relay1
acall delay
setb green
setb red
setb yellow
mov lcd,#0c0h

acall command
MOV DPTR,#level4
ACALL DISPLAY_
acall command
sjmp main11

check1:
clr green

setb red
setb YELLOW
jb senser1,main3

jnb senser2,check2
mov lcd,#0c0h
acall command
MOV DPTR,#level1
ACALL DISPLAY_

djnz r2,check1
mov r2,#20

sjmp main

check2:
clr YELLOW
clr green
setb red
;jnb p3.2,main3
jnb senser3,check3
jb senser2,main
mov lcd,#0c0h
acall command
MOV DPTR,#level2
ACALL DISPLAY_
sjmp check2

check3:
clr red
mov r3,#04
clr YELLOW
clr green
clr relay1
buzzer_on:
clr buzzer
acall delay
setb buzzer
acall delay
jb senser3,main
mov lcd,#0c0h
acall command
MOV DPTR,#level3
ACALL DISPLAY_
djnz r3,buzzer_on

check34:
setb buzzer
acall delay
clr red

clr YELLOW
clr green
clr relay1

jb senser3,main7
mov lcd,#0c0h
acall command
MOV DPTR,#level3
ACALL DISPLAY_
sjmp check34
main7:
ljmp main

DISPLAY_:
CLR A
MOVC A,@A+DPTR
MOV LCD,A
ACALL DATA
INC DPTR
JZ EXIT
SJMP DISPLAY_
EXIT:
RET
;****************command*************
command:
clr RS
setb EN
nop
nop
nop
nop
nop
clr EN
ACALL DELAY
ret

;*****************data***************
data:
setb RS
setb EN
nop
nop
nop
nop
nop
clr EN
ACALL DELAY
ret
;***************************delay***************************************
delay:
mov 33h,#50d
loop1: mov 34h,#50d
loop2: mov 35h,#20d
loop3: djnz 35h,loop3
djnz 34h,loop2
djnz 33h,loop1
ret
;**************************************data byte******************************************************************

ORG 300H
DATA1:
DB ‘ WATER LEVEL ‘,0
level1:
DB ‘Low Level ‘,0
level2:
DB ‘Medium Level ‘,0
level3:
DB ‘High Level ‘,0
level4:
DB ‘Input Line Fail ‘,0

Source: http://electrofriends.com/projects/microcontrollers/water-level-indicator-cum-controller/

Pyroelectric Fire Alarm System

This is definitely an ultra-sensitive fire sensor that exploits the direct piezoelectric property of an ordinary piezo component to recognize the fire. The lead zirconate titanate crystals within the piezo component have the property to deform and produce an electrical potential when heated, thus converting the piezo component into a heat sensor. The circuit mentioned right here is really sensitive. It provides a warning alarm in the event the area temperature raises over 10°C. The whole circuit has two modules: the sensor module and also the power supply module.

The Sensor circuit
The front end of the circuit contains a sensitive signal amplifier constructed close to IC1 (CA3130). It delivers a high output when temperature near the piezo component raises. IC CA3130 is really a CMOS operational amplifier with gate protected p-channel MOSFETs inside the inputs. It has high speed of operation and low input current specifications. There are certainly two inputs-the non-inverting input (pin 3) connected to the piezo component via diode D7 (OA71) that carries the voltage signal from the piezo component and the inverting input (pin 2) that gets a preset voltage through VR1.

By adjusting VR1, it is very easy to set the reference voltage level at pin 2. In normal condition, IC1 provides a low output and the remaining circuitry is within a standby state. Capacitor C2 keeps the non-inverting input of IC1 stable, so that even a slight change in voltage level in the inputs can change the output to high.

Typically, IC1 provides a low output, trying to keep transistor T1 non-conducting. Reseting pin 12 of IC2 (CD4060) connected to the collector of transistor T1 gets a high voltage via R5 and IC2 stays disabled. Once the piezo component gets heat from fire, asymmetry in its crystals causes a potential change, enabling capacitor C2 to discharge. It momentarily modifies the voltage level at pin 3 of IC1 and its output swings high. Transistor T1 conducts taking the reset pin 12 of IC2 to ground. IC2 is now enabled and gets going oscillating. With the shown values of the oscillating parts C3 (0.22µ) and R6 (1M), the first output (Q3) turns high right after several seconds along with a red LED2 starts flashing. If heat near the piezo persists, Q7 (pin 14) output of IC2 becomes high after one minute, and also the alarm will start beeping. If heat continues, Q9 (pin 15) turns high after 4 minutes and turns on the relay driver transistor T2. Simultaneously, diode D8 conducts and IC2 stops oscillating and toggles.

The solenoid pump connected to the N/O (normally opened) contact of the relay starts spraying the fire-ceasing foam or water to the probable sites of fire.

The power supply circuit

Power supply comprises a 0-12V, 1A step-down transformer having a standard full-wave rectifier formed by D1 through D4 and filter capacitor C1. A battery backup is supplied when the mains supply is cut-off because of short-circuit and fire. A 12V, 4.5Ah rechargeable battery is utilized for backup to provide enough current for the solenoid pump. When mains electrical power is available, diode D5 forward biases. It provides power towards the circuit and also charges the battery via resistor R2, and it limits the charging current to 120 mA. When power fails, diode D5 reverse biases and diode D6 forward biases, providing immediate backup for the circuit. LED1 signifies the availability of mains electrical power.

Assemble the circuit on a general purpose PCB and enclose it inside a appropriate case. Connect the piezo component to the circuit by using a thin insulated wire. Glue the flat side of the piezo component on a 30×30cm aluminium sheet to improve its sensitivity. Work on the sheet with the piezo sensor to the site in which protection is necessary. The remaining circuit could be fixed at a proper spot. If only the alarm generator is required, omit the relay driver section.

Download the circuit and explanation in PDF file: Pyroelectric Fire Alarm System

Mini UPS

Here the simple Mini UPS circuit diagram. This circuit can provide an uninterrupted power supply (UPS) to operate 12V, 9V and 5V DC-powered instruments at up to 1A current. The backup battery will take up the load with no spikes or delay when the mains electrical power gets interrupted. It could possibly also be utilized as a workbench power supply that delivers 12V, 9V and 5V operating voltages. The circuit instantly disconnects the load when the battery voltage decreases to 10.5V to avoid deep discharge of your battery. LED1 indication is presented to indicate the complete charge voltage level of the battery. Miniature white LEDs (LED2 and LED3) are utilized as emergency lamps especially during electrical power failure at night time.

A common step-down transformer delivers 12V of AC, that is rectified by diodes D1 and D2. Capacitor C1 features ripple-free DC to charge the battery and to the remaining circuit. When the mains electrical power is on, diode D3 gets forward biased to charge the battery. Resistor R1 limits the charging current. Potentiometer VR1 (10k) with transistor T1 acts as being the voltage comparator to indicate the voltage level. VR1 is so adjusted that LED1 is in the ‘off’ mode. when the battery is completely charged, LED1 glows indicating a maximum voltage level of 12V.

Download the circuit diagram of Mini UPS and full explanation about how it’s work, download this PDF file:
» Download Link

Low Cost Water Pump Controller circuit

Here the circuit diagram of low cost water pump controller. The automatic pump controller minimizes the need for any manual switching of water pumps installed for the functionality of pumping water from a reservoir to an overhead tank . It instantly switches on the pump once the water level within the tank falls below a specific low level (L), provided the water level in the reservoir is above a specific level (R). Subsequently, because the water level in the tank increases to an upper level (M), the pump is turned off instantly. The pump is turned on again only if the water level once again falls beneath level L in the tank, provided the level inside the reservoir is above R. This automated action
continues.

The circuit is intended to ‘overlook’ the transient oscillations of the water level that would otherwise trigger the logic to modify its state rapidly and unnecessarily. The circuit works by using a single CMOS chip (CD4001) for logic processing.

No utilization of any moving electromechanical elements within the water-level sensor has been made. This assures fast reaction, no wear and tear, and no mechanical problems. The circuit diagram can be seen on above image. The unit performed satisfactorily on a test run in conjunction with a 0.5 HP motor and pump.

The sensors applied to the circuit could be any two conducting probes, preferably resistant to electrolytic corrosion. For example, in the easiest case, a appropriately sealed audio jack could be utilized to operate as the sensor.

The circuit may also be utilized like a constant fluid level maintainer. For this objective, the probes M and L are brought pretty near to one another to make sure that the fluid level is maintained within the M and L levels.

The benefit of this system is that it could be applied to tanks/reservoirs of any volume whatsoever. Even so, the circuit can’t be applied for purely non-conducting fluids. For non-conducting fluids, some modifications have to be prepared in the fluidlevel sensors. The circuit can on the other hand be kept intact.

Motion Sensor Light Switch

Motion Sensor Light Switch Circuit

Today many available commercial motion sensor light switches on the market, one of the brands that are sought after a Leviton motion sensor light switch type PR180-1LW Leviton decora Incandescent 500W, Passive Infrared Wall Switch Occupancy Sensor. You can buy it at a price of about $ 15. Motion sensors are widely used for home security, office, or the places that require extra security.

Motion sensor light switch is a human motion detector that works in a range of infrared detection. If the PIR sensor devices receive the infrared energy emitted by the human body, it will eventually be switching relay which in turn will turn on the lights. So the function of the use of this switch sensor for security purposes, particularly at nighttime conditions.

In addition to buying a human motion detector, if you want to do it yourself (DIY), a motion sensor switch, is now also widely available PIR sensor modules that are sold in general, so that by adding a high-gain amplifier which is equipped with a relay switch, then this it works as a motion sensor light switch.

Motion Sensor Light Switch Circuit Diagram

Here is a motion sensor light switch circuit is quite simple using the SB0061, the pyroelectric sensor module, developed to detect human body. A PIR detector combined with a Fresnel lens mounted on a compact with analog IC card (SB0061) and a limited part of the module. High-level output (3.3) pre-adjustable variable width (5secs -18 minutes) is provided.

PIR Motion Sensor Light Switch Circuit

PIR motion sensor light switch schematic on SB0061 presented here can be used for a security lighting or energy saving mode corridor. 12V DC required for the entire circuit can be powered by standard 12V AC adapter / battery.

Motion Sensor Light Switch Circuit – How It Works

Development of a simple motion sensor circuit and easy. When motion is detected at about 5-6 meters, or about 3.3 volts appears at the base of the transistor T1 and T2 to participate in the next relay driver transistor light. Therefore, the relay DPDT 12V to power the white LED current limit resistor R3. Spare relay contacts can be used as a switch controlling the external load correctly. White LED and relay will remain for a period of time depending on mono SB0061, 5 seconds to 18 minutes. Source: Motion Sensor Light Switch

CPU Monitoring Circuit

Excess heat too much can cause damage to the electronics. Similarly, on a computer or laptop, so monitor the temperature of CPU and other computer components are very important. 

In order for a laptop computer temperature monitoring program to function for most of this type, then you need to activate the ACPI BIOS motherboard. This program servesas a controller of the computer temperature monitor connected electronically to a temperature sensor and system protection. So it serves to monitor the circuit board, air, and the CPU temperature to protect the system from overheating.

Computer Temperature Monitor - Fan Cooling System

To provide an understanding and a global picture of thecomputer temperature monitor electronically, the following is examples of computer temperature monitor circuit that originates from the MAX6656 IC Application Note, A singletemperature sensor and voltage monitor IC can monitor temperatures in multiple locations.

MAX6656 Computer Temperature Monitor Circuit Diagram

The MAX6656 includes an on-chip “local” temperature sensor and can also measure the temperatures of two remote thermal diodes (either discrete or on the die of a device like a CPU or FPGA). In addition, the MAX6656′s voltage monitoring inputs can monitor the temperature of an external thermistor. The result is constant thermal monitoring of a board, die, and air temperature.

The computer temperature monitor circuit shown below protects a system from overheating by monitoring temperature in at least three locations using three different temperature measurement techniques. Thermal problems can be identified in three completely different environments; by measuring the temperature of a PCB, the die temperature of a CPU or other IC with a thermal sensing transistor, and chassis air. Monitoring PC board temperature helps to identify overheating of chips close to the sensor. Monitoring the die temperature of a CPU, FPGA, or other high-power chip that has an on-chip thermal monitoring diode can very quickly detect dangerous thermal conditions before an expensive device is damaged by heat. Air temperature can indicate such conditions as a failed or blocked cooling fan.

MAX6656 Computer Temperature Monitor Circuit Diagram

The computer temperature monitor circuit diagram shown above lets you measure and monitor CPU, circuit board, and ambient temperature. IC1 is a temperature and voltage monitor that continuously captures the temperature of two external thermal sense transistors, its own temperature, its supply voltage, and three external voltages. All measured quantities are compared against programmable temperature and voltage limits; if a value falls outside its limits, the ALERT pin asserts.  Please download MAX6656 Application Note (PDF) or visit MAX6656 Application Note page to read more about the information of computer temperature monitor.

Source:http://diy-circuit.com/computer-temperature-monitor.html